Achieving robust design through statistical effect screening

This work proposes a method for statistical effect screening to identify design parameters of a numerical simulation that are influential to performance while simultaneously being robust to epistemic uncertainty introduced by calibration variables. Design parameters are controlled by the analyst, but the optimal design is often uncertain, while calibration variables are introduced by modeling choices. We argue that uncertainty introduced by design parameters and calibration variables should be treated differently, despite potential interactions between the two sets. Herein, a robustness criterion is embedded in our effect screening to guarantee the influence of design parameters, irrespective of values used for calibration variables. The Morris screening method is utilized to explore the design space, while robustness to uncertainty is quantified in the context of info‐gap decision theory. The proposed method is applied to the National Aeronautics and Space Administration Multidisciplinary Uncertainty Quantification Challenge Problem, which is a black‐box code for aeronautic flight guidance that requires 35 input parameters. The application demonstrates that a large number of variables can be handled without formulating simplifying assumptions about the potential coupling between calibration variables and design parameters. Because of the computational efficiency of the Morris screening method, we conclude that the analysis can be applied to even larger‐dimensional problems. (Approved for unlimited, public release on October 9, 2013, LA‐UR‐13‐27839, Unclassified.) Copyright © 2015 John Wiley & Sons, Ltd.     

Theoretical analysis of shunting effect in resistance spot welding (RSW) of AA2219

Shunting effect is the loss of electrical current via the secondary circuit provided due to existence of previous nugget in a series of welding spots. This phenomenon is important for products containing intermittent spots. In this study, a theoretical model is developed for shunting effect in resistance spot welding for aluminum alloy 2219. Welding distance together with welding current and time is included in the model to analyze the shunting effect on final nugget quality. Thermal and electrical interactions are considered in the model as well as geometrical aspects of the process. Temperature dependence of material properties, integration through the whole volume of the nugget and heat-affected zone, and assuming a simple cooling mechanism are the most important modifications designated in the proposed theoretical model. Predicted results of nugget diameter are compatible with experimental and finite element analysis results.     

An Optimal Solution for Test Case Generation Using ROBDD Graph and PSO Algorithm

Software testing is one of the most important techniques to examine the behavior of the software products to assure their quality. An effective and efficient testing approach must balance two important but conflicting requirements. One of them is the accuracy that needs a large number of test cases for testing, and the second one is reducing the time and cost, which requires a few test cases. Even for small software, the number of possible test cases is typically very large, and exhaustive testing is impractical. Hence, selecting appropriate test suite is necessary. Cause–effect graph testing is a common black‐box testing technique, which is equivalently representing Boolean relations between input parameters. However, the other traditional black‐box strategies cannot identify the relations that it may result in loss of some of the important test cases. Although the cause–effect graph is regarded very promising in specification testing, it is observed that most of the proposed approaches using the graph are complex or generate impossible and a large number of test cases. This observation has motivated our research to propose an efficient strategy to generate minimal test suite that simultaneously achieves high coverage of input parameters. To do so, at first, we identify major effects from the cause–effect graph using reduced ordered binary decision diagram (ROBDD). ROBDD makes the related Boolean expression of the graph concise and obtains a unique representation of the expression. Using the ROBDD, it is possible to reduce the size of the generated test suite and to perform testing faster. After that, our proposed method utilizes particle swarm optimization (PSO) algorithm to select the optimal test suite, which covers all pairwise combinations of input parameters. The experimental results show that our approach simultaneously achieves high efficacy and reduces cost of testing by selecting appropriate test cases, respectively, to both test size and coverage size. Also, it outperforms some existing state‐of‐the‐art strategies in the black‐box testing. Copyright © 2015 John Wiley & Sons, Ltd.     

A size effect law for notched tensile strength of woven carbon/epoxy laminates

Specimen-size effect and notch-size effect on the tensile strength of woven fabric carbon/epoxy laminates are evaluated and modeled. For two different layups of [(0/90)₁₂] and [(±45)₂/(0/90)₅]_S, respectively, static tension tests were performed on two-dimensional geometrically similar unnotched and double-edge notched specimens scaled to three different sizes. Experimental results demonstrate that the notched strength of the woven CFRP laminates depend on the size of specimen as well as the size of notch. The ratio of notched strength to unnotched strength decreases as the length of notch increases, regardless of the size of specimen. For a given size of notch, the notch strength ratio becomes larger with decreasing size of specimen. A notch-size effect law is derived by means of the Neuber interpolation method. A specimen-size effect is embedded into the notch sensitivity parameter involved by the notch-size effect law to establish a size effect law that can cope with these two kinds of size effect. The engineering size effect law proposed can adequately describe the specimen-size effect as well as notch-size effect on the tensile strength of the woven CFRP laminates. It is also demonstrated that the size effect law allows determining the size independent fracture toughness on the basis of notched strengths of small specimens that fail in a quasi-brittle manner.     

Photoelectric properties of the photoconducting film composites based on ferrocenyl‐ and carbazolyl‐containing oligomer doped with polymethine dye

New photosensitive polymeric film composites based on oligomer containing ferrocenyl and carbazolyl fragments doped with symmetric polymethine dye are synthesized. Their photoelectric properties are investigated. Photovoltaic properties of these composites are detected. The mechanisms and peculiarities of the photovoltaic and photodielectric effects are discussed.